Wednesday, May 8, 2013

Week 5 Update: Shooting mechanism assembly

Over the course of this week, the shooting mechanism for the design was constructed. The following list details each part and provides links to where they were purchased:

-Air Pump: 70 PSI Deluxe Hand Pump, used to fill the design tank with compressed air. Available here.

-Air Blow Gun: Shop Fox Heavy Duty Blow Gun with removable 4 inch nozzle and 180 psi maximum pressure, used to shoot the tongue mechanism, the retraction mechanism will be latched on to this part. Available here.

-Air Intake (Shrader) Valve: attached to the bottom of the pipe/tank, the compressed air will be filled through this valve. Available here.

-Thread Sealing Tape: ½ Inch PTFE Seal Tape, used on the threads at the bottom of the gun and on the air intake valve to prevent air leakage. Available here.

-1 ¼ inch PVC Pipe: used for the body of the tank and available in any hardware store.

-1 ¼ inch PVC endcaps: connected at the extremities of the pipes. These endcaps will be connected to the threaded air gun on one side and air intake valve on the other. Available at any hardware store.

-PVC Primer and Cement: used to seal the endcaps to the pipe. Available at any hardware store.



Parts used for the shooting mechanism assembly


The tutorial section of this website provides a comprehensive guide to the assembly of these parts.
The holes on the endcaps accommodating the threads of the air gun and the air intake valve were drilled in the machine shop, the PVC pipe was also cut down to a length of 10 inches at the machine shop. The tank was assembled and tightly sealed using PVC Primer and Cement. Three to five layers of thread sealing tape were wrapped around the air intake and air blow gun threads before the whole mechanism was assembled with a wrench.

Assembled shooting mechanism 
The pressure of the tank was then measured with pressure gauge attached to a pump. The tank was shown to withstand a pressure of at least 120 psi, which will be abundantly adequate for the design. So as not to accidentally destroy the shooting mechanism, the tank pressure will not be raised above 140 psi.
Assembly connected to a pump with a pressure gauge
Reading on the pressure gauge